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Hand Poured Concrete Counter Tops

We are getting closer to the completion of The Franklin House. The finishes are going up. The floors have been put in. We just have to wrap up a few details.  It is so exciting! I can’t wait to share some more of the bits and pieces with everyone.

I love hand poured concrete counter tops. They are durable, earthy, and cool. I have been telling Pete that I want them in our kitchen for years now. Concrete was perfect for this project because the use of natural and man made materials plays into our industrial vibe.

After some research online I found some great forms from Z Counterforms. These forms were pretty easy to use and created a great smooth edge. The white form you see in the picture below was the rigid form and the black you see is the curve form. They just screw into the concrete board and once the concrete has cured they snap right off! We will definitely use these forms again.

 

Kitchen Counter Top Form

Once the forms were off the counters had to be diamond ground…sanded…and sanded…and sanded…and sanded some more.

Kitchen Counter Top Poured

The sanding exposed the tiny aggregate in the concrete and created and really organic finish. The edges have tiny little voids and holes that show the handmade nature of the product. This is more beautiful to me than any perfection.

Kitchen Counter Sanding

After all the sanding the counters have to be sealed with several coats of concrete sealer to protect them from staining, though I personally like the way the staining and mottling that occurs over time. I can’t wait to have concrete counter tops in my own kitchen!

Kitchen Counter Top Finished

We also poured a trough sink for the master bath. This was a little more labor intensive since there was no easy peasy forms to be had from the internet. Pete had to build a form from melamine from scratch. It took a whole bunch of math and lot of measuring!

Master Sink Form 1

Both the kitchen counter top and the master sink had to have mesh reinforcement in the concrete to prevent cracking.

Master Sink Form 2

Because of the difference in the type of form we used on the sink, it needed far less sanding and therefore did not expose the aggregate in the concrete. The sink is much shallower than a traditional sink.

Master Sink Unmolded

The sink is installed and will have 2 faucets. Perfect for the master bath!

  • Master Sink

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